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Technical analysis of high-efficiency disc diffuser

By: Kate Chen
Email: [email protected]
Date: Aug 09th, 2024

1. Working Principle

The high-efficiency disc diffuser mainly realizes the efficient diffusion or transfer of a certain physical quantity through the tiny aperture or special design on its disc-shaped structure. Taking the disc-type microporous diffuser as an example, it uses a set of microporous discs with different apertures and different numbers to release oxygen from the micropores through a certain pressure, allowing oxygen to diffuse quickly and evenly into the water. This design ensures that oxygen can penetrate deep into the water body, meet the oxygen needs of aquatic organisms, and promote the improvement of water quality.

2. Application Field

High-efficiency disc diffusers are widely used in many fields, including but not limited to:

Water treatment: In the water treatment process, disc diffusers are used to increase oxygen, improve water quality, reduce the content of pollutants such as COD and BOD in water, and achieve the purpose of purifying water.

Aquaculture: In aquaculture, disc diffusers can provide sufficient oxygen supply, promote the growth and reproduction of fish, and improve breeding efficiency.

Sewage treatment: In sewage treatment, disc diffusers can reduce the concentration of pollutants in sewage and improve treatment efficiency, especially playing an important role in the aeration process.

3. Technical features

Efficient diffusion: Through the design and optimization of the microporous disc, oxygen or other physical quantities can be quickly and efficiently transported to the target medium to achieve efficient diffusion.

Uniform distribution: The disc diffuser can ensure the uniform distribution of physical quantities in the target medium, avoiding the phenomenon of local over-concentration or over-diluted.

Corrosion-resistant and durable: The disc diffuser is usually made of corrosion-resistant and high-strength materials, has good corrosion resistance and durability, and can operate stably for a long time in harsh environments.

Simple structure and convenient maintenance: The structure of the disc diffuser is relatively simple, and it is relatively convenient to clean and maintain, which reduces operating costs.

Advantages

Efficient diffusion:

The high-efficiency disc diffuser can quickly and efficiently deliver oxygen or other gases to the target medium, such as water, through its unique microporous design, to ensure uniform distribution of oxygen and increase the oxygen content of the water.

Improve water quality:

In the field of water treatment and aquaculture, the high-efficiency disc diffuser can significantly improve water quality, promote the metabolism of aquatic organisms, reduce the content of pollutants such as COD and BOD, and provide a better living environment for aquatic organisms.

Improve treatment efficiency:

In the process of sewage treatment, the high-efficiency disc diffuser can accelerate the decomposition of organic matter and the removal of pollutants, improve treatment efficiency and reduce treatment costs.

Strong durability:

The high-efficiency disc diffuser is usually made of corrosion-resistant and high-strength materials, has good corrosion resistance and durability, can operate stably for a long time in harsh environments, and reduce replacement frequency and maintenance costs.

Convenient operation and maintenance:

The structure of the high-efficiency disc diffuser is relatively simple, and it is relatively easy to clean and maintain, which reduces operating costs and manpower investment.

Strong adaptability: This technology can be customized according to different application scenarios and needs, with strong adaptability and flexibility, and can meet the needs of different fields and scales.

Disadvantages

High energy consumption: Since the high-efficiency disc diffuser needs to deliver gas to the target medium at a certain pressure, it consumes a certain amount of energy during its operation. Although its high-efficiency diffusion characteristics help to reduce overall energy consumption, its energy consumption is still relatively high compared to other low-energy technologies.

High installation and maintenance costs: For large-scale high-efficiency disc diffuser systems, the installation and maintenance costs may be high. This is mainly because large systems require more material and manpower inputs, and professional technicians are also required for operation and maintenance.

Affected by environmental factors: The operating effect of the high-efficiency disc diffuser may be affected by environmental factors, such as water temperature, water quality, air pressure, etc. Under extreme environmental conditions, its operating effect may be affected to a certain extent.

High technical threshold: The design and manufacture of high-efficiency disc diffusers require a high level of technology and expertise, so its technical threshold is relatively high. This may make it difficult for some small enterprises or institutions to independently develop and produce high-efficiency disc diffusers.

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